The revised scheme aims at facilitating technology upgradation by providing 15 per cent upfront capital subsidy with effect from the 29 th September, 2005 (12 per cent prior to 29.09.2005) to SSI units, including tiny, khadi, village and coir industrial units (hereinafter referred to as SSI units), on institutional finance availed of by them for induction of well established and improved technologies in the specified sub-sectors / products approved under the scheme.
The maximum limit of eligible loan under the revised scheme is Rs. 100 lakh. Accordingly, the ceiling on subsidy would be Rs.15 lakh or 15 per cent of the investment in eligible plant and machinery, whichever is lower.
Since success of the technology upgradation scheme, to a large extent, depends upon the availability of adequate working capital, lending institutions would like to be assured that the borrowing units have made adequate arrangements for meeting the working capital requirements. Commercial banks should also accord priority in providing adequate working capital support to the assisted units.
The scheme is monitored by the Governing and Technology Approval Board (GTAB of the CLCSS. The Secretary (SSI) is the Chairperson of the Board and the Additional Secretary & Development Commissioner (SSI) is its Member-Secretary. The GTAB would also periodically review the functioning of the scheme. There is a Technical Sub-Committee under the GTAB to consider inclusion of new sub-sectors/products and Well Established and Improved Technologies under the Scheme
| Foundries – Steel and Cast Iron. |
| Sl. No. |
Activity |
Technology Need |
Cost (Rs in lakh) |
Advantages |
| 1. |
Melting Section. |
Divided blast cupola. |
3-5 |
15 per cent coke saving, Better melt quality, Higher tapping temperature, Lower emissions, Reduced air pollution. |
| |
|
Gas fired cupola. |
12-15 |
Eco friendly, Higher tapping temperature, Better melt quality. |
| |
|
Gas fired Pit furnace. |
0.75-1.50 |
Eco friendly, Higher tapping temperature, Better melt quality. |
| |
|
Oil fired rotary furnace. |
37 (imported),
3 (indigenous) |
Pollution control, Better quality product, cost effective. |
| |
|
Induction Furnace with cooling tower & water treatment plant. |
10 - 25 |
Flexibility to produce ferrous castings of all grades, Flexibility for charge mix selection, Best melt quality, Eco friendly. |
| |
|
Induction ladle refining furnace. |
30-40 |
Value added casting, eco friendly. |
| |
|
D.C. Arc Furnace. |
30-40 |
Special grade castings, eco friendly. |
| |
|
Oil fired rotary furnace. |
37.40 (imported).
30 indigenous. |
It is proven technology, reduced air. pollution, better quality product, cost effective . |
| |
|
Metal Refining Converter. |
40 |
Value added castings, eco friendly. |
| |
|
Skip charger for cupola. |
Up o 1.50 |
Ease of charging, reduced labour cost, better control. |
| |
|
Pouring/treatment ladles as per Indian standard 4475, 4476. |
Up to 1 |
Quality assurance, increased safety for workmen. |
| 2. |
Utility Section |
Gas based Generating set. |
Up to 30 |
Reduced air pollution, energy saving. |
| 3. |
Quality Control Lab. |
Metallurgical Testing:
Metallurgical Microscope with image analyzer, photographic attachment, sample preparation machines. |
1.50-10 |
Quality assurance, Defect analysis, Diversification e.g. SG Iron Production equipment essential to meet process control requirements. |
| |
|
Laboratory Testing / Quality Control equipment.
Stroholien Apparatus, Muffle furnace, Hot Plate, Glass ware etc.
U.T.S.
Spectrometer / Mass Spectrometer.
Hardness tester.
e) Izod & Charpy Impact testing machine.
Ultrasonic testing machine.
g) Magnaflux testing machine.
|
1
Up to 3
15-25
Up to 1
Up to 0.75
Up to 3
Up to 1.50
|
Quality control, defect investigation, Quality assurance, Consistency in quality, Reduced defective casting, Cost control. |
|
|
Sand Testing equipment Moisture Teller, Universal Sand Strength testing machine, Sieve shaking device, Compactability scale, Rapid Moisture Teller, Permeability Meter, Mold Hardness Tester, Muffle furnace, Wash bottles, stirrer/Shaker, Hotplate, Vortex shaker, Centrifuge etc., Shatter index machine, Scratch Hardness Tester, Stick point, hot tensile, peel back |
2 to 8 |
Reduced defective casting, consistency in quality, Reduction in additives cost, Better as cast surface finish. |
| Pollution Control. |
| S. No. |
Activity |
Technology Need |
Cost
(Rs. in lakh) |
Advantages |
| 1 |
Pollution Control |
Wet Scrubber, Cyclone, Ventury Scrubber, Bag Filter. |
Variable up to 15 |
Reduction of suspended particulate matter (SPM) emissions. |
| Foundry chemicals. |
| S. No. |
Activity |
Technology Need |
Cost
(Rs. in lakh) |
Advantages |
| 1 |
Resin. |
Stainless steel kettle or reactor complete plant assembly. |
25 |
By using SS reactor vessel replacing Mildseel vessel eliminates iron content from resin improving quality of resin eliminating casting defects due to iron content in the resin which results into surface defects, blow holes, pin holes. It will improve productivity, quality of product and work environment in the unit. |
| |
|
Thermic Oil Heating System, 3000 Kcal/hr. |
4 |
It saves energy considerably and is absolutely environmental friendly and there is no pollution. |
| 2 |
Exothermic/insulating Sleeves. |
Oven for Baking Sleeves, Molding Machines, Vacuum system. |
25 |
It reduces requirement of molten metal for risers thus increasing yield of castings to the level of sometimes more than 20%. Highly energy saving, cost reduction system thus improving productivity. |
| Non-ferrous foundries. |
| Sl. No. |
Activity |
Technology Need |
Cost
(Rs. in lakh) |
Advantages |
| 1 |
Meeting & Casting section. |
i) Oil fired pit furnace/LPG or CNG fired pit furnace.
ii) Mobile de-gassing unit.
iii) Pressure die casting machine(Hot/cold chamber).
iv) Dip type temp. indicator.
v) Pouring ladles as Indian Standard 4475- 4476 |
0.75 to 2
up to 15
15- 80
0.20 to 0.25
up to 0.50 |
Eco-friendly, higher tapping, temperature better melt quality, lower melting losses.
Faster degassing of molten metal, process requirement.
i) Faster production rate.
ii) High dimensional accuracy.
i) Liquid metal temperature can be measured quickly.
ii) Better control on pouring temperature.
Quality assurance, increased safety for workmen. |
| 2 |
Quality control Lab. |
i) Thermal analyzer for Aluminum.
ii) Electrolytic analyzer.
iii) Met Microscope with image analyzer, photograph attachment sample preparation machine
iv) Ultrasonic testing machine.
v) Radiography testing machine
vi) Spectrometer |
4 - 10
2 - 10
4 - 10
15 - 25 |
Quality assurance, essential to
meet process control requirement.
Quality control, defect investigation,
Quality assurance, Consistency in quality Reduced defective casting, cost control. |
| 3 |
Utility Section. |
i) Gas fired Gen-set. |
10 - 20 |
Reduced air pollution, energy saving. |
| 4 |
Heat Treatment Section. |
i) Forced Air Circulation electric furnace.
ii) Low temperature electric furnace.
iii) Quenching-water Quenching tank with heat exchanger unit.
iv) Material handling equipment.
v) Sand testing machine. |
3 -10
0.50 - 1
1.-3
3 -5 |
Eco-friendly, energy saving furnaces.
Process requirement to achieve quality safety to workmen
Higher productivity, process
requirement to achieve quality. |
| 5 |
Design & development Section. |
Dimensional inspection instruments. Surface plate for marking, Height gauge, Micrometer, Vernier, Profile projector with Digital Reading system, Dial & Micro snap gauges,
Floating careage dia measuring machines, 3 coordinate measuring machines.
Computers & CAD software's simulation software with Printers/Plotter |
up to 10 |
Quality assurance, Defect analysis. Computerization of design& development to gain efficient & fast working. |
| 6. |
Machine/Die shop |
CNC Milling machine
CNC Lathe machine.
Capstan lathe/Turret lathe.
Radial Drill.
Planner.
Shaper.
Jig Boring machine.
Hydraulically Honing machine. |
25-3
10-14
3.
up to 5
up to 3
up to 3
up to 5
up to 3 |
Higher productivity, dimensional Accuracy, less skill requirement, consistency in quality. |
| 7 |
Pattern Shop. |
CNC Milling.
Pantograph.
Drilling machine.
Disc and bo bino sand grinder. |
30 50
up to 2
up to 1
up to 3 |
Higher productivity, consistency in quality, narrower as cast dimensions. excellent finish, better productivity. |
| 8. |
Cleaning & Fettling Section. |
i) Grit blasting machine
ii) Pedestal Grinder
iii) Belt Grinder
iv) Painting Booth
v) Acid Pickling & cleaning plant |
up to 5
up to 0.50
up to 0.50
up to 0.50
1 -3 |
Higher productivity, Process requirement to achieve quality.
1 -3 |