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QUESTIONNAIRE FOR FOUNDRIES

1. NAME OF UNIT

Year of Establishment

2. STATUS OF UNIT

SMALLMEDIUMLARGEJOBBINGCAPTIVE

3. ADDRESS OFFICE

Phone

Fax

Email*

ADDRESS WORKS

Phone		Fax		Email
Website

4. NAME OF CONTACT PERSON (with Designation)

5. EMPLOYEES

Managerial

Skilled

Unskilled

Total

Gaps in Skill and availability of manpower

6. TYPE OF FOUNDRY

FERROUS

NON-FERROUS

Weight range (Kg.)
Grey Iron
Ni-hard / Ni-resist
S.G. Iron
Malleable iron
Carbon Steel
Alloy Steel
Stainless Steel
Investment Castings (Ferrous)

Weight range (Kg.)
Copper alloy
Aluminium alloy
Zinc Alloy
Magnesium alloy
Nickel alloy
Lead base alloy
Investment Casting (Non-ferrous)
Others (pl. specify)

7. ANNUAL INSTALLED CAPACITY (in Tonnes) Utilization

8. INDUSTRIAL PRODUCTION(% of total) Sanitary Production (% of total)

9.METHOD OF CASTING

GravityLow pressure DiecastingHigh pressure Diecasting
InvestmentCentrifugal

10. PROCESS CAPABILITIES

Melting

CrucibleOil firedCupolaGas fired
Electric ArcInduction

Moulding

GreensandCo2No-bake
ShellDiecast(Gravity/Pressure)Molasses
Permanent MouldOthers (Pl. Specify)

Core Making

Co2Oil sandNo-bakeShell
Cold BoxAir setMolassesOthers (Pl. Specify)

Moulding Machine

Disa maticJolt SqueezeHigh PressureFlaskless
Others please specify

Sand Preperation

ManualSemi-mechanised

Fettling

ManualShot Blasting

Heat Treatment

Electrically heatedOil-firedGas firedCoal Fired

Machining Facility

Proof MachiningFinish Machining

Testing

Chem. LabPhysical LabSpectrometerCE Meter
RadiographyUltrasonicMagnetic Crack DetectorDye penetrant
Temp. MeasurementMechanicalOthers please specify

11. ACCREDITATION

ISO 9000ISO 14000QS 9000Others, Pl Specify

12. ANNUAL PRODUCTION(in MT)

	2005-06	2006-07	2007-08( Exp growth in %)
Grey Iron
S.G. Iron
Malleable Iron
Carbon/Low alloy Steel
Stainless Steel
Ni-Hard / Ni resist
Alum & alloy
Copper alloy
Zinc alloy
Magnesium

13. EXPORTS ( Rs in crores)

	2005-06	2006-07	2007-08(Exp growth in %)
Industrial
Sanitary

14. BUSINESS SECTOR CLASSIFICATION (as % of total production) :--

Automobile	%	Agricultural machinery	%	Earth moving equipment	%
Pumps & compressors	%	Valves	%	Diesel engines	%
Sanitary/Municipal	%	Pipes & Fittings	%	Manhole covers	%
Electrical equipment	%	Machine tools	%	Railways	%
Defence	%	Aero/Space	%	Industrial machinery	%
power generation	%	Others	%

15. PL. SPECIFY MAJOR PRODUCTS e.g. (Spun Pipe, Crank Shefts, Brake Drum, Pullys, Cylinder heads, Pistons, Pipe etc.)

15.FOREIGN COLLABORATION(if any)

16. ENERGY CONSUMPTION AS % OF TOTAL COST

7. PLANS FOR ENERGY CONSERVATION

18. YIELD (%)

Rejections (%) In Process

Post shipment

19. MAJOR RESONS OF REJECTIONS AND PLANTS TO REDUCE REJECTION

20. POLLUTION CONTROL MEASURES

21. MAJOR MATERIAL IMPUT COST (per MT of metal cast)

	% by weight	% by cost
Pig Iron
Scrap
Virgin metal
Coke
Sand
Fe alloys
Energy (in KWH)
Manpower	N.A.
Overhead
Others, Pl. specify

22. PLANS FOR MODERNIZATION/QUICK UPGRADATION/EXPANSION ETC

23. MAJOR STRENGTH

24. MAJOR CONSTRAINTS

25. ARE YOUA AMEMBER OF IIF

YesNo

26.Would you like to host your company catalogue at our website htpp://foundryinfo-india.org ?YesNo

Name

Designation

Date